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1. Yamaha Warrior 350 For Sale
2. 1997 Yamaha Warrior 350 Service Manual
3. 2003 Yamaha Warrior 350 Service Manual
4. 96 Yamaha Warrior 350 Service Manual

• 7

  Contents
• 8

  General Specifications/maintenance Specifications
• 9

  Periodic Inspections and Adjustments
• 9

  Periodic Maintenance/lubrication
• 17

  Machine Identification
• 17

  Vehicle Identification Number
• 17

  Engine Serial Number
• 17

  Model Label
• 18

  General Specifications
• 19

  Maintenance Specifications: Engine
• 20

  Maintenance Specifications: Electrical
• 21

  Cable Routing
• 27

  Ignition System Circuit Diagram
• 28

  Engine Revolution Limiter System
• 29

  YFM350X Wiring Diagram
• 55

  Index
• 64

  Preparation for Removal and Disassembly
• 66

  Special Tools
• 71

  Specifications
• 74

  Maintenance Specifications
• 86

  General Torque Specifications
• 86

  Definition of Units
• 87

  Lubrication Diagrams
• 93

  Periodic Inspection and Adjustments
• 94

  Valve Clearance Adjustment
• 97

  Spark Plug Inspection
• 99

  Crankcase Ventilation System
• 99

  Fuel Line
• 99

  Intake Manifold
• 99

  Exhaust System
• 100

  Idling Speed Adjustment
• 101

  Timing Chain Adjustment
• 101

  Engine Oil Level Inspection
• 102

  Engine Oil Replacement
• 105

  Clutch Adjustment
• 105

  Ignition Timing Check
• 106

  Compression Pressure Measurement
• 108

  Air Filter Cleaning
• 111

  Throttle Cable Adjustment
• 113

  Speed Limiter Adjustment
• 114

  Brake Pad/fluid Inspection
• 115

  Front Brake Adjustment
• 116

  Rear Brake Adjustment
• 118

  Parking Brake Adjustment
• 119

  Air Bleeding (Hydraulic Brake System)
• 120

  Drive Chain Slack Adjustment
• 122

  Drive Chain Lubrication
• 122

  Front and Rear Shock Absorber Adjustment
• 125

  Brake and Change Pedal
• 125

  Brake and Clutch Levers
• 125

  Cable Inspection and Lubrication
• 126

  Steering and Suspension Lubrication
• 126

  Wheel Bearings
• 126

  Steering System
• 127

  Toe-in Adjustment
• 128

  Tire Inspection
• 131

  Wheel Inspection/battery Inspection
• 133

  Fuse Inspection
• 135

  Headlight Beam Adjustment/bulb Replacement
• 137

  Engine Removal
• 139

  Drive Select Lever and Crankcase Ventilation Hose
• 142

  Engine Disassembly
• 142

  Decompression Cam, Cam Chain Sprocket and Cylinder Head
• 148

  Oil Filter and Neutral Switch
• 149

  Clutch
• 150

  Primary Drive Hear and Balancer Driven Gear
• 151

  Shift Shaft
• 151

  Oil Pipe
• 155

  Bearing and Oil Seals
• 156

  Crankshaft/Rocker Arms/Valves
• 158

  Inspection and Repair
• 158

  Cylinder Head
• 159

  Valve Seat
• 162

  Valve/valve Guide
• 163

  Camshaft
• 165

  Valve Spring
• 165

  Timing Chain/chain Guide/sprocket
• 166

  Cylinder/piston
• 168

  Piston Ring
• 169

  Piston Pin
• 170

  Crankshaft/connecting Rod
• 170

  Electric Starter Drives
• 172

  Clutch Inspection and Repair
• 174

  Oil Pump
• 174

  Shifter
• 175

  Transmission
• 176

  Balance Drive Gear
• 176

  Crankcase
• 178

  Engine Assembly and Adjustment
• 178

  Cramshaft/rocker Arms/valves
• 180

  Rocker Arm and Camshaft
• 181

  Transmission/balancer/crankshaft
• 184

  Crankchaft and Balancer Shaft
• 185

  Transmission and Shifter
• 186

  Shifter Diagram
• 189

  Drive Gear
• 192

  Clutch Diagram
• 193

  Right Crankcase Cover
• 193

  Neutral Switch and Oil Filter
• 194

  Starter Motor and Cam Chain
• 194

  CDI Magneto and Left Crankcase
• 196

  Cylinder Head/cylinder/piston
• 198

  Piston and Cylinder
• 199

  Cam Sprocket Installing Steps
• 202

  Cylinder Head and Cam Chain Sprocket
• 203

  Remounting Engine
• 207

  Carburetor
• 208

  Carburetor: Section View
• 209

  Carburetor Removal
• 210

  Carburetor Disassembly
• 212

  Carburetor Inspection
• 213

  Carburetor Assembly
• 214

  Carburetor Installation
• 215

  Float Height Adjustment
• 216

  Fuel Level Adjustment
• 217

  Wire Cylinder Removal/inspection
• 218

  Wire Cylinder Installation
• 219

  Front Wheel and Wheel Hub
• 220

  Front Wheel Removal
• 221

  Front Wheel Inspection
• 222

  Front Wheel Installation
• 224

  Rear Wheel and Wheel Hub
• 225

  Rear Wheel and Wheel Hub Removal
• 226

  Rear Wheel and Wheel Hub Inspection
• 227

  Rear Wheel and Wheel Hub Installation
• 230

  Front Brake
• 230

  Brake Caliper and Brake Disc
• 231

  Brake Hose and Master Cylinder
• 232

  Brake Pad Replacement
• 233

  Caliper Removal
• 234

  Front Brake Caliper Disassembly/installation
• 236

  Air Bleeding
• 237

  Master Cylinder Disassembly/installation
• 238

  Brake Disc
• 240

  Rear Brake
• 242

  Caliper Disassembly
• 244

  Master Cylinder Disassembly
• 245

  Master Cylinder Inspection and Repair/assembly
• 246

  Caliper
• 247

  Master Cylinder
• 248

  Front Suspension
• 249

  Front Suspension Removal
• 250

  Front Suspension Inspection
• 251

  Front Suspension Installation
• 253

  Steering System Removal
• 254

  Steering System Inspection
• 255

  Steering System Installation
• 257

  Rear Shock Absorber and Swingarm
• 258

  Handling the Rear Shock Absorber and Gas Cylinder
• 258

  Disposing of a Rear Shock Absorber and Gas Cylinder
• 259

  Removing/checking the Rear Shock Absorber
• 259

  Checking the Relay Arm and Connecting Arm
• 260

  Installing the Rear Shock Absorber
• 260

  Removing/checking the Swingarm
• 261

  Checking the Drive Chain
• 264

  YFM350XA Circuit Diagram
• 266

  Electrical Components
• 267

  Checking of Switches
• 267

  Switch Connection
• 267

  Checking Switch for Terminal Connection
• 270

  Checking of Bulbs
• 270

  Kinds of Bulbs
• 272

  Electrical Starting System Circuit Diagram
• 273

  Electrical Starting System Overview
• 274

  Starting Circuit Operation
• 275

  Electrical Starting System Troubleshooting
• 275

  Starter Motor Does Not Operate
• 284

  Charging System Circuit Diagram
• 285

  Charging System Overview
• 286

  Charging System Troubleshooting
• 286

  The Battery Is Not Charged
• 291

  Ignition System Overview
• 292

  Ignition System Troubleshooting
• 292

  If Ignition System Should Become Inoperative
• 298

  Lighting System Overview
• 299

  Lighting System Circuit Diagram
• 300

  Lighting System Troubleshooting
• 300

  Headlight Tail Light Do Not Come On
• 304

  Signal System Circuit Diagram
• 305

  Signal System Overview
• 306

  Signal System Troubleshooting
• 306

  Neutral Indicator Light and Reverse Indicator Light Do Not Come On
• 311

  Starting Failure/hard Starting
• 313

  Poor Idle Speed Performance/poor Medium and High Speed Performance
• 314

  Faulty Gear Shifting
• 314

  Clutch Slipping/dragging
• 315

  Overheating
• 315

  Faulty Brake
• 316

  Shock Absorber Malfunction
• 316

  Instable Handling/faulty Lighting System

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